Market overview
The global ultrasonic spray nozzles market is worth USD 121 mn in 2026 and is forecast to reach USD 300 mn by 2036, growing at a 9.5% CAGR. United States is the largest country market and High frequency above 80 kHz is the largest by frequency segment.
| Scope | Nozzles that atomise liquids with ultrasonic vibration for precise, low-velocity coating in medical devices, electronics, fuel cells, solar cells and food. |
|---|---|
| Industry | Industrial Automation |
| Value 2025 | USD 110 mn |
| Value 2026 | USD 121 mn |
| Value 2036 | USD 300 mn |
| CAGR 2026-2036 | 9.5% |
| Volume 2026 | 45,970 units |
| Volume 2036 | 108,382 units |
| Average price 2026 | USD 2,632 per unit |
| Report price | Starts from USD 1,999 |
| Published | November 2026 |
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Ultrasonic Spray Nozzles market size and forecast, 2026-2036
Source: Compare Market Research analysis.
© 2026 Compare Market Research. All rights reserved.
| Year | Market value |
|---|---|
| 2026 | USD 121 mn |
| 2027 | USD 132 mn |
| 2028 | USD 145 mn |
| 2029 | USD 159 mn |
| 2030 | USD 174 mn |
| 2031 | USD 190 mn |
| 2032 | USD 209 mn |
| 2033 | USD 228 mn |
| 2034 | USD 250 mn |
| 2035 | USD 274 mn |
| 2036 | USD 300 mn |
Ultrasonic Spray Nozzles market segmentation
By frequency
Source: Compare Market Research analysis.
© 2026 Compare Market Research. All rights reserved.
| Segment | Share 2026 | Share 2036 | Value 2026 | CAGR 2026-36 |
|---|---|---|---|---|
| Low frequency below 40 kHz | 24.0% | 19.3% | USD 29 mn | 7.1% |
| Mid frequency 40 to 80 kHz | 36.0% | 36.4% | USD 44 mn | 9.6% |
| High frequency above 80 kHz | 40.0% | 44.3% | USD 48 mn | 10.6% |
By end use
Source: Compare Market Research analysis.
© 2026 Compare Market Research. All rights reserved.
| Segment | Share 2026 | Share 2036 | Value 2026 | CAGR 2026-36 |
|---|---|---|---|---|
| Medical devices and stents | 34.0% | 30.7% | USD 41 mn | 8.4% |
| Electronics and semiconductors | 26.0% | 25.7% | USD 31 mn | 9.4% |
| Fuel cells, electrolysers and solar | 24.0% | 31.1% | USD 29 mn | 12.4% |
| Food and other | 16.0% | 12.6% | USD 19 mn | 6.9% |
By spray shape
| Segment | Share 2026 | Share 2036 | Value 2026 | CAGR 2026-36 |
|---|---|---|---|---|
| Conical | 38.0% | 35.0% | USD 46 mn | 8.6% |
| Flat fan | 30.0% | 30.0% | USD 36 mn | 9.5% |
| Focused micro-spray | 22.0% | 25.0% | USD 27 mn | 10.9% |
| Wide and other | 10.0% | 10.0% | USD 12 mn | 9.5% |
By nozzle material
| Segment | Share 2026 | Share 2036 | Value 2026 | CAGR 2026-36 |
|---|---|---|---|---|
| Titanium | 58.0% | 55.0% | USD 70 mn | 8.9% |
| Stainless steel | 28.0% | 27.0% | USD 34 mn | 9.1% |
| Other alloys | 14.0% | 18.0% | USD 17 mn | 12.3% |
By system type
| Segment | Share 2026 | Share 2036 | Value 2026 | CAGR 2026-36 |
|---|---|---|---|---|
| Nozzle only | 28.0% | 24.0% | USD 34 mn | 7.8% |
| Nozzle with generator | 36.0% | 35.0% | USD 44 mn | 9.2% |
| Complete coating system | 36.0% | 41.0% | USD 44 mn | 10.9% |
Top 25 countries for ultrasonic spray nozzles by revenue
Countries are ranked by revenue earned from sales in the country, not by where the product is made. The ten largest hold 91.0% of 2026 revenue and the 25 countries below together hold 96.9%.
Source: Compare Market Research analysis.
© 2026 Compare Market Research. All rights reserved.
| # | Country | Value 2026 | Share 2026 | Value 2036 | CAGR 2026-36 |
|---|---|---|---|---|---|
| 1 | United States | USD 39 mn | 32.0% | USD 93 mn | 9.1% |
| 2 | China | USD 21 mn | 17.0% | USD 62 mn | 11.6% |
| 3 | Germany | USD 11 mn | 9.0% | USD 24 mn | 8.1% |
| 4 | Japan | USD 9.7 mn | 8.0% | USD 20 mn | 7.6% |
| 5 | South Korea | USD 7.3 mn | 6.0% | USD 19 mn | 10.0% |
| 6 | United Kingdom | USD 6.0 mn | 5.0% | USD 14 mn | 8.6% |
| 7 | Taiwan | USD 5.5 mn | 4.5% | USD 13 mn | 9.5% |
| 8 | India | USD 4.2 mn | 3.5% | USD 13 mn | 11.5% |
| 9 | France | USD 3.6 mn | 3.0% | USD 7.8 mn | 7.9% |
| 10 | Israel | USD 3.6 mn | 3.0% | USD 8.7 mn | 9.1% |
| 11 | Switzerland | USD 0.96 mn | 0.8% | USD 2.2 mn | 8.8% |
| 12 | Netherlands | USD 0.73 mn | 0.6% | USD 1.7 mn | 8.8% |
| 13 | Canada | USD 0.62 mn | 0.5% | USD 1.4 mn | 8.8% |
| 14 | Italy | USD 0.56 mn | 0.5% | USD 1.3 mn | 8.8% |
| 15 | Singapore | USD 0.51 mn | 0.4% | USD 1.3 mn | 10.0% |
| 16 | Spain | USD 0.47 mn | 0.4% | USD 1.1 mn | 8.6% |
| 17 | Sweden | USD 0.44 mn | 0.4% | USD 1.0 mn | 8.9% |
| 18 | Ireland | USD 0.41 mn | 0.3% | USD 0.96 mn | 8.8% |
| 19 | Mexico | USD 0.40 mn | 0.3% | USD 1.1 mn | 10.2% |
| 20 | Belgium | USD 0.39 mn | 0.3% | USD 0.90 mn | 8.8% |
| 21 | Denmark | USD 0.36 mn | 0.3% | USD 0.87 mn | 9.1% |
| 22 | Australia | USD 0.35 mn | 0.3% | USD 0.84 mn | 9.1% |
| 23 | Austria | USD 0.34 mn | 0.3% | USD 0.81 mn | 9.1% |
| 24 | Malaysia | USD 0.34 mn | 0.3% | USD 0.87 mn | 9.9% |
| 25 | Brazil | USD 0.33 mn | 0.3% | USD 0.87 mn | 10.3% |
| Rest of world | USD 3.7 mn | 3.1% | USD 9.2 mn | 9.5% |
Source: Compare Market Research analysis.
© 2026 Compare Market Research. All rights reserved.
Competitive landscape
Group 1: Global leaders
- Sono-Tek
- Nordson
- Spraying Systems Co.
- Branson Ultrasonics
Group 2: Regional and specialist players
- Sonaer
- Cheersonic
- Sonotronic
Group 3: Emerging and niche players
- Ultrasonic Systems
- Siansonic Technology
Research methodology
Every figure on this page comes from the research framework that we apply to all of the markets we cover. The 2025 base for the ultrasonic spray nozzles market is built from the volume sold and the price that buyers pay, and is cross-checked against the size of the wider industry the market belongs to. Where a market can be sized in more than one way, the routes are compared before a figure is set.
The forecast runs year by year from the 2025 base to 2036. Growth in each year reflects demand from the industries that buy the product, adoption of new technology, pricing, regulation and replacement cycles. Volume and price are modelled together, so revenue in each year equals volume multiplied by average price. The 2026 to 2036 compound annual growth rate of 9.5% is calculated from the resulting values.
The market is divided by frequency, by end use, by spray shape, by nozzle material, by system type. The 25 largest countries are ranked by revenue earned from sales to buyers in each country, not by where the product is made. Segment values and country values add up to the market total in every year, and every report is checked for consistency before it is published.
Companies are placed in three groups: global leaders, regional and specialist players, and emerging and niche players. The groups describe how companies compete in the market. They are not a ranking and they are not market shares.
Our analysts also carry out primary research. Customized reports add interviews with key opinion leaders, such as senior executives, technical specialists and buyers, to test the assumptions behind the numbers for the question being asked.
Frequently asked questions
How big is the ultrasonic spray nozzles market?
The global ultrasonic spray nozzles market is estimated at USD 110 mn in 2025 and USD 121 mn in 2026.
How fast will the ultrasonic spray nozzles market grow?
It is forecast to reach USD 300 mn by 2036, a compound annual growth rate of 9.5% from 2026, an increase of USD 179 mn.
Which country is the largest market for ultrasonic spray nozzles?
United States is the largest market by revenue at USD 39 mn in 2026, 32.0% of the global total. The three largest countries together hold 58.0%.
Which country is growing fastest?
Among the ten largest markets, China is growing fastest at 11.6% a year from 2026 to 2036.
Which ultrasonic spray nozzles segment is largest?
In the by frequency split, High frequency above 80 kHz is the largest segment with 40.0% of 2026 revenue.
Who are the leading ultrasonic spray nozzles companies?
Global leaders include Sono-Tek, Nordson, Spraying Systems Co., Branson Ultrasonics.
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